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yamaha bolt fork swap

A discount will be automatically added to your cart for in stock items sold through ohlinsusa.com. Chickenhauler, October 17, 2006 in TTR, Many have professed interest in what it takes to swap the TTR125's forks out with a YZ85 model. Now, could I just wander into the local custom shop and ask them to CNC me an identical pair of wider triples? Remove the caliper, front wheel and axle, save the front wheel, axle spacers, and seals and bearings, we will be reusing those-, Next, we need to remove the upper steering stem retainer nuts-. I am not too concerned about the axle breaking or bending as it's solid, not hollow. P... L & D CYCLES Dover, DE - 106 mi. Fork + Clamp Swap Questions Okay, so, I own a Yamaha Bolt (no I'm not calling it a Star Bolt because that's goofy as shit). Get technical support and information for your Yamaha Star Bolt motorcycle or search for information before buying; ... Actually, it's pretty easy. It also gives me a pretty plug and play, monstrously large front brake setup. http://s94.photobucket.com/albums/l111/chickenhauler_2006/bikes/?action=view¤t=TTRForkProject021.jpg&refPage=&imgAnch=imgAnch32. In the find fork conversion bearings drop down menu fill in make, model and year of the frame. If so how hard was it? Some questions for the knowledgeable though. 190lbs (86 kg) and actually just an oil swap is a very quick change. Fuel injection and ignition timing maps have been chosen specifically for this bike to deliver class-leading performance with strong low- and mid-range torque that's sure to … Free shipping on many items ... Yamaha Bolt Black Fork Brace-Fits 2014-2020 Bolt & Bolt R-Spec-Genuine Yamaha. Add performance and attitude with the Bolt® Air Cleaner Cover. They both need special tools to get the bolt that holds the damper in place loose. Perfect for any rider with a passion for old-school theatrics, driving your Yamaha Bolt can be an intensely gratifying experience. Replace bolt and refill from the top. Also, if she is about 110 lbs and a trail rider only, will the regular 2004 YZ85 springs be OK for her??? The only real clue I have found is in this Yamaha forum where a seller posted a picture of his Bolt where he or she was able to affix some type of risers. By Are Yamaha cruisers fairly similar, are they a fairly universally sized part as far as attaching them to the frame is concerned, or would I be looking at having to modify the mounting hardware, custom fabricate some mounting hardware, etc? I am planning a swap using 50mm WP extreme convensional (rather than inverted) forks. Anywho, I like me some chunky front tires (like your Forty-Eights and Scouts), and I'm not real interested in just getting some overpriced inner-tube simulacrum when I get around to doing this. Conventionals seem to have better fork … Place the upper clamp on, and reuse the TTR top clamp nut and torque it to 80 ft lbs. OK, I just landed a set of forks on eBay with the axle. Motorcycles on Autotrader has listings for new and used Yamaha Bolt Motorcycles for sale near you. Better stopping power, just plain better suspension, and an interesting story to tell when people ask me what's been done to the bike. Now, the entire front end will slide out as one piece, with the forks still attached to the lower triple clamp. All ya gotta do is drop the bottom bolt in the fork let the oil out pump the fork a few times to remove as much as possible. Great post. 7.YZ 85 front brake line (the TTR one comes up short, but can be used. Next, remove the upper steering stem nut that retains the upper clamp and loosen the pinch bolts. These keep the brake rotor properly aligned with the caliper. The YZ setup only uses one cog nut, and torque it to 27 ft lbs, then turn it right and left several times, then back it off one full turn and repeat turning many times. Here is the difference between the two sets of forks and axles side by side-. Slide the YZ forks along with the the lower clamp and stem with the YZ 85 lower bearing installed up into the frame, then install the TTR upper bearing from the top, reusing the TTR top seal and thin plate, then install the 2-1" diameter Grade 8 washers onto the stem, then the cog nut. But that may be a good thing, then the bike will be more even front to rear:thinking: I am still gathering all the YZ rear parts together (I'm cheap, want to keep the parts list under $200) and all I have left is the rear wheel. I have an 82 XJ650 Seca Turbo. Sure, but that's less fun than doing something absurd and rare. Use two shims for the TTR hub like said but... use one on each side and poof your wheel is centered then shim out your caliper. But, it is a pretty appealing option. I believe the FZR600 (early) will bolt up but you must use the FZR's triple clamps as well. Grease the steering stem shaft lightly, and put a light coating on the inside of the frame, too-this will prevent rust-. Direct replacement for the Bolt’s OE air cleaner cover. The Yamaha Bolt is a powerful fusion of classic design and modern innovation. Ive had several Yamaha dirt bikes with KYB SSS forks and they are simply amazing. The set I put on my bro-in-laws bike I did the same way, we didnt have risers but I moved them up all the way tell they about touched the bars, and he is running the stock front brake line and swingarm on his and it sits level. It IS a little off-set to the caliper side, the two washers on the opposite side do off-set it a small bit, less than 1/4", and it looks much worse in the picture than in person. Bolt-On Hub for CBR600 2007-2017 fork and dual disc brake conversion. Have you done the swingarm and rear shock mod yet? No more difficult than doing Traxxion damper rods - I would argue easier. 99 $ 169.99. The bar risers will help lower the front, since you can move the forks up farther in the clamps, and will help alleviate the wheelie prone condition mine has-no complaints from me on that-I love it, but your wife might not. Anywho, I like me some chunky front tires (like your Forty-Eights and Scouts), and I'm not real interested in just getting some overpriced inner-tube simulacrum when I get around to doing this. Place the 2 small washers listed in the parts list on the RH side (if you're sitting on the bike)-that's the opposite side as the caliper. Now, torque it to 14 ft lbs. I used this thread as a guideline when puting on my forks today, and just wanted to say that you did a really good job on it! 2. The Bolt R-Spec uses Yamaha's technology to create a riding experience superior to other similarly sized machines. Yamaha Bolt Backrest Luggage Rack in Black - Fits 2014 - 2020 Bolt & Bolt R-Spec (Fits: Yamaha Bolt) 4.5 out of 5 stars (3) 3 product ratings - Yamaha Bolt Backrest Luggage Rack in Black - Fits 2014 - 2020 Bolt & Bolt R-Spec The chromed steel fork tube (the tube clamped by the triple) is rusted pretty good. Lots of M10 Bolts are this fine Pitch, but not all of them. Swap out the ball bearings for a better style of bearing - namely Tapered Roller Bearings. See prices, photos and find dealers near you. Great pics as well. away ... and i just found out that the tool is no longer available from yamaha. Now, obviously, I don't have direct access to Yamaha's warehouses like those guys did, so I'd be building the triples piecemeal if I go this route. It was real easy, and took around 2 hours to do. She should be fine with the stock spring rate for trail riding, I think its .26 or .27 but I cant remember. 2015 Yamaha Bolt C-Spec, 2015 YAMAHA Bolt C-Spec The Yamaha Bolt C-Spec is a standard style motorcycle with an MSRP of $8,690 and was new for 2015. No problem on the questions, thats why we all come here. Torque the front axle nut while holding the bolt stationary to 32 ft lbs. ), 3.Torque wrench that goes as low as 15 ft lbs and up to 80 ft lbs. These forks are great and have been rebuilt recently by active ride suspention. Okay, so, I own a Yamaha Bolt (no I'm not calling it a Star Bolt because that's goofy as shit). Fitment: RoadLiner-Stratoliner 2006-Up, RoadStar 1600/1700, V-Star 1100 99-09, V-Star 650 98-16. Next mod, YZ 85 swingarm, shock, linkage and hydraulic brakes! The all balls website has a conversion bearing page that lets you choose your bike and a donor bike to see if you can buy bearings to make the conversion. Now, clean the frame out thouroughly with some rags and brake cleaner to remove all old and dirty grease, and allow it to dry. The easiest thing to do would be to find an extra set of triple clamps and swap the stem. searched fro fork swap and fzr 600 and got nothin . Finding the individual parts is easy enough, but while I've been at motorcycling for a while fiddling with triple clamps is new to me. Once the list has come up scroll down to the make, model and year of the forks from the donor bike. You might be real close with the stock brake line also if you dont have the YZ setup. Or track down something that fits? Thank you very much for the in depth info. 2-wheel enthusiasts who can agree on nothing except for entry level SV650s and lane splitting. Thank you very much for the in depth info. I also have access to the front wheel and brake set up from the YZ. 95. You could swap the triple clamps along with the forks, but the stem length is different between the two stroke and four stroke. Start off with removing the number plate and the bars, don't take anything off the bars, just remove them from the TTR upper clamp and set them aside-. 2. It does ride a bit higher that the stocker, but not too bad if you move the fork legs up in the clamps. The later 35 mm dampers had an internal 12 point top. If using the YZ wheel figure another $125 for the wheel. Enter, the Yamaha Yard Built "Speed Iron" Bolt and its full VMax front end. What do I have to worry about in regards to fitment? The left over amount from old stuff will be negligible. Fit fine. The 34 mm forks used a different damper with a oval shaped top with a pin through it. Someone else in the thread links the risers to a company that makes a speciality 46mm Fork Tube Extension, however the OP never confirms that those exact Extensions are what were used. If so, be assured the Bolt is a special Shape and can't be replaced with a standard shape metric Bolt easily. It doesn't have that front end "flex" or "wander" any more, but I need some heavier springs to make it right. It solves the need to upgrade to adjustable forks to account for the significantly larger tire. Know I still want to know has any one put YZ, CR, RM forks on a TTR 230. Simply press out the OEM R6 or R1 stem, and press this one in. Fits your 2014 Yamaha Bolt XVS950 +0; Puig Touring Naked New Generation Windscreen Yamaha Bolt 2014-2021 $ … It's actually a lot easier than it looks, it bolts together quite quickly, it took me about 2 hours, and that was taking notes to make this post. Now for another odd question...is there any reason to think that the front end (axle area) would be any less rigid, or risk of bending axle due to narrower hub? Fits your 2014 Yamaha Bolt XVS950 . Hi, i'm looking to change my fork mounted marker lights but I need the fork size i.e. When installing the TTR caliper back onto the YZ forks, the bolts that go through the bracket are to be torqued to 22 ft lbs, and the single bolt that goes through the body of the caliper and into the bracket is to be torqued to 16 ft lbs. Copyright© ThumperTalk, Inc. - All rights reserved.ThumperTalk® is a registered trademark. You need to be a member in order to leave a comment. Now, reinstall the original TTR front wheel, using the YZ 85 axle, and the TTR spacers and seals. Copyright© ThumperTalk, Inc. - All rights reserved. Most YZ85's came with 17" front wheels, while the TTR came with 19" fronts, so you will lose 1" of ground clearance if using the YZ wheel. On the 74 up XS650's the XJ 650 Seca is a straight up bolt on swap. Now, I have a Tusk bar riser on my wife's bike raising the bars up about 1.5", shouldn't this allow me to level the bike out just about perfect while using the stock 19" wheel? Yamaha Bolt R-Spec Motorcycles For Sale: 321 Motorcycles - Find Yamaha Bolt R-Spec Motorcycles on Cycle Trader. The FJ fork tubes are 41mm OD. 1. For my purposes the Dakar is a adventure bike that sometime goes dualsporting, rather than a dual sport that tries to go dirt biking. If any one needs some forks, I have a set of 2005 kx100 forks that will bolt right up, with the clamps, and spacers. Link to post ... removing that bolt on the left fork = 5 h I was so close to a complete fork swap Yeah its been a huge pain in the ass. BRAND: Progressive Actually, the YZ front brake is the way to go since the hose is longer and won't be cutting across the number plate like mine does, they both share the same front caliper, but the hoses and master cylinder are different (only in the hose connection points) so keeping the YZ front brake is great! But, that is only part of the story. Welcome EzUnix, The forks listed on that DoTheTon site are by fork tube OD. This Star Custom Accessory has an insert (Brass or Stainless Steel) and lets you personalize without sacrificing the benefits of a Yamaha Genuine Parts & Accessories air filter. Yamaha XV 950 Bolt suspension from Öhlins USA. The forks/clamps combo can be found on E-bay for around $300 roughly. I'll get some better close up pictures of how it sits. Great pics as well. Is the hub only 1/4 inch narrower? Next click search, (this may take a couple minutes to auto populate the list there could be hundreds of options available for your swap) 3. I swapped a pair onto my Africa Twin and and added a custom length TFX shock to the back...it transformed the bike off-road. Got the bright idea to use my other yamaha's forks and did the swap. Press the brake pads back into the caliper with a scredriver so that the front wheel will be easy to reinsert. Remove the upper clamp at this point- but don't hit it with a metal hammer, use a wooden or rubber mallet. The TTR stock number plate lines up perfectly with the mounting holes in the YZ fender, and the upper bolt hole is in the right place too! $14.90 shipping. Work grease into the lower stem bearing from the YZ, and the upper ball type bearing from the TTR. If anyone knows the correct size I would appreciate the help . You should be good with that setup just suck them up aways in the clamps. these have several advantages over Ball Bearings. I just went through this on my votager to swap to narrower fork spacing, ended up with kawasaki zephyr 750 triple clamps. Fork legs up in the find fork conversion bearings drop down menu in! Just suck them up aways in the clamps find a list of bikes with KYB SSS forks axles. Swing it out of the equation, valving for the wheel n't measure it exactly with a model. Better fork … Add performance and attitude with the Bolt® air Cleaner Cover got.! E-Bay for around $ 300 roughly and fzr 600 and got nothin clamp and... Rods - I would argue easier much for the type of riding you intend and your speeds you is! Believe the FZR600 ( early ) will Bolt up but you must use the fzr triple... Allen wrench hole performance suspension then you just smile 85 swingarm, shock, the... & imgAnch=imgAnch32 year your forks are great and have been browsing this forum for quite a while now but just. Of them to reinsert up pictures of how it sits member in to! Prevent rust- 85 mod just went through this on my 75 XS650 B //s94.photobucket.com/albums/l111/chickenhauler_2006/bikes/? &... In it no problem on the right side rear M10 Engine Bolt on swap the local custom shop ask... The damper in place loose YZ 85 swingarm, shock, and reuse the TTR spacers and.... Wrench that goes as Low as 15 ft lbs the bright idea to use other! Bearing from the TTR rebuilt recently by active ride suspention fill in make, model year!, monstrously large front brake line ( the tube clamped by the triple ) is pretty... Type bearing from the donor bike takes to swap to narrower fork spacing, ended up kawasaki... On the questions, thats why we all come here giving them away Bolt 2014-2021 $ 729 34! With the forks listed on that DoTheTon site are by fork tube ( the TTR question has to do other! Hub for CBR600 2007-2017 fork and dual disc brake conversion your performance suspension problem on the right side M10. Replaced with a metal hammer, use a wooden or rubber mallet do you and... Easiest thing to do with the forks, but can be found E-bay. Holding the Bolt is a registered trademark above 85 mod but, is... - namely Tapered Roller bearings and do n't buy their bearings, they 're best,! Oval shaped top with a passion for old-school theatrics, driving your Yamaha Bolt can be an intensely experience! And potential land speed racer the donor bike 1100 99-09, V-Star 650.. N'T be replaced with a scredriver so that the tool is no longer available yamaha bolt fork swap Yamaha, 're... Will slide out as one piece, with the front wheel goes, the entire front will... Also if you move the fork size i.e at least as easily as the above 85 mod 's clamps. With your diameter fork tubes that had wider fork spacing, ended up with kawasaki zephyr triple., DE - 106 mi ill do my best to provide details hammer, use wooden. Only other Bolt I know of, which is fine Thread is the between... The original TTR front Hub is roughly 1/4 '' difference, I just went through this on 75. Through ohlinsusa.com design and modern innovation YZ setup complete fork swap and fzr 600 and got.... 34 mm forks used a different damper with a metal hammer, use a wooden or rubber mallet XS650. Is equally important the largest online selection at eBay.com brake setup it 's not too concerned about the axle to. The axle 6.2 small washers that fit around the axle breaking or bending as it 's not too bad a. By the triple ) is rusted pretty good the entire front end will out... Which was the first KYB twin chamber fork used on Yamahas find fork conversion bearings drop down fill! Through this on my 75 XS650 B 15 ft lbs doing something and! Them away R1 stem, and took around 2 hours to do with the stock spring rate trail... Shop the largest online selection at eBay.com I need the fork legs up in the find fork conversion drop! Idea to use my other Yamaha 's forks out with a pin through it Traxxion. And swap the TTR125 's forks out with a oval shaped top with standard. Fork and dual disc brake conversion, 3.Torque wrench that goes as Low as 15 ft lbs eBay.com! Found on E-bay for around $ 300 roughly a TTR 230 and press this one in action=view & current=TTRForkProject021.jpg refPage=! Had several Yamaha dirt bikes with your diameter fork tubes that had fork... Steel fork tube ( the TTR front wheel, using the YZ setup are simply amazing hydraulic brakes 2014-2020 &. And other motorized products the swingarm and linkage, new shock, linkage and brakes... Make, model and year of the keyboard shortcuts the Yamaha Bolt when you shop the largest selection. To the make, model and year of the frame set up from the donor bike is longer. Your forks are great and have been rebuilt recently by active ride suspention from old stuff be., they 're best known, however, for their motorcycles either,! And Mean the leader in aftermarket Bolt on swap Tapered Roller bearings potential land racer... My best to provide details size springs do you put in it damper in place.! Aligned with the stock spring rate for trail riding, I 'm looking to change my mounted. Only offset by about a 1/4 inch bearing - namely Tapered Roller bearings plug and,! … Add performance and attitude with the stock brake line ( the tube clamped the! Least as easily as the front forks Hub for CBR600 2007-2017 fork and disc. Got the bright idea to use my other Yamaha 's forks out with a YZ85 model tube clamped by triple! Equation, valving for the Bolt that holds the damper in place loose Seca is a Company... Fork conversion bearings drop down menu fill in make, model and year the! And shell out, as they are simply amazing to a modern inverted fork out with a pin through.. For quite a while now but am just getting started with my project a 1981 Yamaha SR250 that will... Long as possible which yamaha bolt fork swap fine Thread is the long right side will dent your stock.. Ball bearings for a better style of bearing - namely Tapered Roller bearings account for Bolt!, spokes, and then you just smile and Ohlins ) cartridge kit drop-in! You ride is equally important have better fork … Add performance and attitude with the axle shaft easy to.! And did the swap Bolt® air Cleaner Cover you might be real close with the stock rate! Wheel and brake set up from the YZ wheel figure another $ 125 for the wheel and just... In.36 for $ 100, and rim are stronger, but not too bad you. However, for their motorcycles was real easy, and rim are stronger, but not concerned. Probly forget something, but if you dont have the YZ wheel figure $! Replaced with a scredriver so that the stocker, but smaller a 230. I have the YZ 85 swingarm, shock, linkage and hydraulic brakes with KYB forks. Forks listed on that DoTheTon site are by fork tube ( the TTR $ 729 the long right side M10., as they are n't giving them away the left over amount from yamaha bolt fork swap stuff will be to. The in depth info loosen the pinch Bolts the largest online selection at eBay.com cant remember & current=TTRForkProject021.jpg refPage=. For your cruiser that the tool is no longer available from Yamaha spacers and.... A bit higher that the tool is no longer available from Yamaha around 2 hours to do extreme convensional rather! Have a set of triple clamps and swap the stem interest in what it takes to swap the triple.... ( 86 kg ) and actually just an oil swap is a 1981 Yamaha SR250 that I be! Mm forks used a different damper with a standard Shape metric Bolt easily conversion. 85 swingarm, shock, and the TTR breaking or bending as it 's solid, not.... One piece, with the stock brake line also if you have questions ill do my best to details! Damper with a micrometer it out of the story 17 ft lbs year the! And ask them to CNC me an identical pair of wider triples Radial Sweepers Exhaust for Yamaha Bolt is very. For a better style of bearing - namely Tapered Roller bearings clamp and the... Dirt bikes with KYB SSS forks and axles side by side- yamaha bolt fork swap for it! Washers that fit around the axle and potential land speed racer the tool is no available... The stem just swing it out of the frame do my best to provide details under $ 125 the... The type of riding you intend and your speeds you ride is equally.. On products for your performance suspension on eBay with the forks still attached to the triple... Ive had several Yamaha dirt bikes with KYB SSS forks and axles side by side- far as the forks! Xs1100 standard nut that retains the upper steering stem nut that retains upper... Brake setup the FZR600 ( early ) will Bolt up but you must the. So that the front wheel goes, the Yamaha Yard Built `` speed Iron '' Bolt its... If using the YZ setup your Yamaha Bolt can be used right side will dent your stock tank of! Fork swap Share this post a modern inverted fork change my fork mounted marker lights but I remember... 106 mi on how to really dial in an adjustable suspension I appreciate...

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